Coal pyrolysis in a fluidized bed reactor simulating the process conditions of coal topping in CFB boiler

Simulating the conditions of pyrolytic topping in a fluidized bed reactor integrated into a CFB boiler, the study was devoted to the reaction fundamentals of coal pyrolysis in terms of the production characteristics of pyrolysis oil in fluidized bed reactors, including pyrolysis oil yield, required reaction time and the chemical species presented in the pyrolysis oil. The results demonstrated that the maximal pyrolysis oil yield occurred on conditions of 873 K, with a reaction time of 3 min and in a reaction atmosphere gas simulating the composition of pyrolysis gas. Adding H₂ and CO₂ into the reaction atmosphere decreased the pyrolysis oil yield, while the oil yield increased with increasing the CO and CH₄ contents in the atmosphere. TG-FTIR analysis was conducted to reveal the effects of reaction atmosphere on the chemical species present in the pyrolysis oil. The results clarified that the pyrolysis oil yield reached its maximum when the simulated pyrolysis gas was the reaction atmosphere, but there were slightly fewer volatile matters in the pyrolysis oil than the oil generated in the N₂ atmosphere. All of these results are expected not only to reveal the composition characteristics of the pyrolysis oil from different conditions of the coal topping process but also to optimize the pyrolysis conditions in terms of maximizing the light pyrolysis oil yield and quality.     

两段式固定床富氧－水蒸气气化实验研究

以玉米芯颗粒为原料在两段式固定床气化装置上进行了气化实验,考察了当量比ER、富氧浓度OC和水蒸气配比S/B对气化温度、气化气组分、低位热值、气体产率、气化效率和碳转化率等参数的影响,并比较了两段式固定床与传统下吸式固定床的气化特性。实验结果表明,当量比为0.27时H₂的体积分数、CO的体积分数和气化效率达到最大值;增加富氧浓度能优化气化效果,但富氧浓度大于90%后,燃气质量和气化效率均提高不大;增加S/B能提高H₂的体积分数,但同时会降低CO的体积分数、气体热值、气化效率;当S/B为0.6时,氢气的体积分数达最高值33.3%,H₂/CO比为1.32;相比于传统固定床,两段式固定床气化可明显提高气化温度、氢气的体积分数、碳转化率和气化效率,降低焦油含量。     

中温热解焦油重馏分悬浮床加氢裂化的研究

以中温热解煤焦油为原料,对其性质进行了分析,其中,350℃重质馏分中胶质含量30.88%,沥青质含量37.27%,四氢呋喃不溶物3.36%,属于常规固定床加氢裂化难以直接处理的馏分。合成了一种Mo系超分散催化剂,采用FT-IR、XPS、XRD、SEM和TEM等对催化剂进行了表征,催化剂中含有Mo=O和Mo-S特征结构,活性金属的硫化率为84.34%,在体系中具有优良的分散性,在反应体系内原位分解为超分散MoS_2颗粒;在0.25 t/d连续装置上进行了热解重油悬浮床加氢裂化实验研究,考察了反应条件对产物分布情况和结焦率的影响,得出适宜的反应条件为19 MPa,440℃,催化剂的添加量为300 mg/kg;此条件下石脑油收率24.47%,柴油馏分收率49.71%,结焦率1.32%。     

油页岩固定床热解反应器中内构件强化作用

在内构件(传热板和中心集气管)外热式固定床反应器中研究了油页岩热解产物生成特性,并与无内构件的相同常规固定床反应器内的油页岩热解行为对比,考察了两反应器中油页岩升温特性、热解产物分布、页岩油品质以及气体产物组成的变化规律.结果表明,内置传热板和中心集气管显著强化了反应器内的传热,相对于无内构件常规固定床反应器,料层升温速率提高了约2倍.对于依兰油页岩,其热解页岩油产率明显提高,最高达11.1 wt%(干燥基),明显高于无构件常规固定床反应器获得的页岩油产率.随着外加热炉温度的升高,内构件固定床反应器的页岩油产率逐渐增加,而无内构件常规固定床反应器的页岩油产率则明显降低.当外加热炉温度为1000℃时,前者页岩油产率是后者的2.3倍,并且内构件固定床反应器的热解水产率较低.两反应器中热解气产物组成相近,其H2与CH4之和占气体总量的70 vol%左右,热值为4406~5400 kcal/Nm3.     

循环流化床富氧气化实验研究

在循环流化床富氧气化实验台上,通过调节水蒸气流量使气化温度基本稳定在910℃,研究了不同氧气浓度及气化当量比对煤气组分、产气率、冷煤气效率及碳转化率的影响。结果表明,氧气浓度从25%增加至40%时,N2体积分数从48.82%降低至33.83%,H2从21.47%不断增加至27.59%,CH4基本不变;受水蒸气流量影响,氧气浓度高于35%时,CO体积分数降低,CO2体积分数增加;氧气浓度40%时的煤气热值为空气气化煤气热值的1.84倍,产气率随氧气浓度增加从2.35 m3/kg降至2.13 m3/kg,冷煤气效率和碳转化率不断增大;当气化当量比从0.20增加至0.29时,N2体积分数先降低后升高,H2体积分数从24.01%增加到25.46%后基本保持不变,CO和CH4持续减小,CO2不断增加,产气率由1.94 m3/kg升高到2.29 m3/kg;受水蒸气和气化当量比综合影响,冷煤气效率先增大后减小,碳转化率持续增加。     

氧化钙对流化床燃煤飞灰中砷的淋滤特性影响

在实验室小型流化床实验装置上,利用添加氧化钙研究了原煤中钙硫比变化对燃煤过程中砷在飞灰中的富集规律和飞灰中砷的浸出特性的影响。实验结果表明,增加钙硫比能有效促进砷在飞灰中富集,降低砷的排放。砷与氧化钙的反应受制于钙的硫化反应控制。飞灰中砷的浸出与滤液pH值关系显著,碱性飞灰导致滤液pH值增大,能有效抑制飞灰中砷的浸出。碱性飞灰中砷的浸出历程为飞灰中砷在短时间内快速溶出;随着滤液pH值增大,溶出的砷与钙发生二次反应形成钙砷化合物沉淀,降低滤液中砷浓度。     

Experimental investigation on the distribution uniformity and pressure drop of perforated plate distributors for the innovative spray-type packed bed thermal storage

As an innovative thermal energy technology, the spray-type packed bed has advantages of high efficiency and low cost. A liquid distributor is the key component for the spray-type packed bed for scattering heat-transfer liquid drops evenly. In this study, the distribution performance and pressure drop of the perforated plate distributors of different orifice diameters were studied experimentally. The experimental results indicate that orifice diameter has a greater effect on the distribution performance compared to flow rate. With an increase in flow rate, the flow pattern through the distributor changes from the uncovered drop to the covered drop and then to the jet flow. The covered drop pattern shows the best performance with a good distribution and a small pressure drop simultaneously, which is the design and optimization principle of the distributor for a spray-type packed bed.     

Numerical investigation on cold flow dynamics of supercritical water fluidized bed reactor with inclined distributor: Design and scale up

Supercritical water fluidized bed reactor (SCWFBR) is a novel concept for the gasification of coal and biomass to produce hydrogen. In this work, to enhance the mixing in the axial direction, an inclined distributor is introduced to optimize the flow dynamics in SCWFBR with partitioned fluid supply. Through numerical simulations based on the two fluid model (TFM), the effects of the inclined distributor structure and operating parameters on the solid distribution and the residence time are evaluated with the optimal values determined. Numerical results show that, area ratio = 2:1, SCW velocity ratio = 3:1, flow ratio = 3.36:1 and inclination angle = 20° are the optimal design in this paper. A predictive correlation of the minimum fluidization velocity for the improved SCWFBR is also proposed based on the numerical data. The average error between the correlation and numerical simulation results is approximately 1.4% which strongly demonstrates its capability. Finally, based on the optimal design, the lab-scale reactor is further scaled up and the studies about two scale-up rules are carried out. Only the cold flow is simulated in this study without considering chemical reaction which would be involved in future work.     

Effect of Gaussian size distribution width on minimum fluidization velocity in tapered gas–solid fluidized beds

This paper investigated the effect of Gaussian distribution width, average particle diameter, particle loading, and the tapered angle on minimum fluidization velocity (U_mf) by conducting extensive experiments in tapered fluidized beds. Three powders with Gaussian size distribution and different distribution widths were used in the experiments. An increase in U_mf with increasing the average particle diameter, particle loading, and the tapered angle was observed. There was also a nonmonotonic behavior of U_mf as the Gaussian distribution width increased. An empirical correlation including dimensionless groups for predicting U_mf in tapered beds was developed in which the effect of distribution width was considered. The proposed correlation predictions were in good agreement with the experimental data, with a maximum deviation of 16.5% and average and standard deviations of, respectively, 6.4% and 7.4%. The proposed correlation was also compared with three earlier models, and their accuracy was discussed.     

Gasification characteristics of woody biomass in the packed bed reactor

Gasification technology is recognized as one of the possibilities for utilizing biomass effectively. This study focused on woody biomass gasification fundamentals, using a bench-scale packed-bed reactor. In this experiment, pellets of black pine were gasified, using air as the oxidizing agent. Gasification tests were carried out under both updraft and downdraft conditions. Temperature distributions and compositions of syngas inside the gasifier were continuously monitored during gasification experiments at several ports on the wall of the reactor. The syngas at the exit of the gasifier was also sampled to estimate the amount of tar. Lower heating values of the syngas under updraft and downdraft conditions were 4.8 and 3.8 MJ/m³N, respectively. It was easier to control the height of the packed bed under the downdraft condition than under the updraft condition. Under the updraft condition, a bridging phenomenon occurred. Tar generation under the downdraft condition was lower than that under the updraft condition. This is because tar passes through a partial combustion zone or higher temperature zone in the downdraft gasifier.